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Электростатическая окраска
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Принцип окраски в электростатических камерах тот же, что и в установках электроручного нанесения. Однако в камерах используется значительно более высокое напряжение. В камерах применяют также центробежные распылители, в которых перенос частиц краски осуществляется под влиянием только электрических сил, и распылители, в которых используются электрическое поле и механические силы.
Особенности установок стационарной электроокраски с пневмо и гидроэлектростатическими распылителями позволяют использовать разбавители марки РЭ, являющиеся менее пожароопасными, чем ранее применявшиеся: В камерах, оборудованных такими краскораспылителями, должна предусматриваться увеличенная зона окраски, чтобы расстояние между окрашиваемым изделием и стенками камеры составляло 0,8—1 м. .
НПО «Лакокраспокрытие» разработало для камер стационарной электроокраски два усовершенствованных пневмоэлектростатических распылителя: вихревой пневмоэлектростатический (РВПЭ) производительностью1 20—150 г/мин и электропневматический КЭП2 производительностью 100— 20•300 г/мин [8]. Распылитель РВПЭ предназначен в основном для окраски изделий с помощью широкого плоского факела с малыми скоростями. Распылитель КЭП2 дает направленный факел с высокой скоростью полета частиц краски и обеспечивает окрашивание изделий сплошной конфигурации. Его работа сопровождается большими потерями лакокрасочного материала, чем работа распылителя РВПЭ.
Разработана стационарная электроокрасочная установка дистанционного управления УСЭД1 с безвоздушным распылением лакокрасочного материала с помощью краскораспылителей ҚЭД1, предназначенная для окраски изделий I и II групп сложности. Производительность установки (с двумя распылителями) 800—1200 г/мин.
При окраске в камерах изделия движутся .по конвейеру, проходя через камеру, в которой создается электрическое поле высокого напряжения. Отдельные электрораспылители или их группы, закрепленные на подвижных держателях, совершают вертикальный или горизонтальный путь, рассчитанный на прокраску всей поверхности изделий. Управление распылителями часто осуществляется с помощью фотоэлементоз. Возможность входа в камеру при работе установки исключается устройством специальной блокировки.
Достоинствами данного метода электроокраски являются сокращение потерь ЛКМ (которые составляют не свыше 10%) за счет значительного осаждения распыленной краски 4на поверхность изделия и сокращение расхода ЛКМ вследствие равномерности слоя покрытия; полная автоматизация процесса окраски. К недостаткам метода относятся невозможность окраски изделий сложной конфигурации, имеющих глубокие впадины и сложные сопряжения, а также внутренние поверхности, что часто приводит к дополнительному подкрашиванию; необходимость установления относительно сложной и дорогой аппаратуры; требование строгого соблюдения режимов окраски и проведения контроля физикохимических и электрических параметров лакокрасочных материалов и их составляющих, а также требований техники безопасности.
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