Строительство отелей

Новые строительные технологии

Безвоздушное распыление
21
Янв

Сущность метода состоит в том. что лакокрасочный материал подается к соплу распылителя под высоким давлением (40—250 кгс/см ) и распыляется без помощи сжатого воздуха. Создание мелкодисперсного факела достигается за счет резкого падения давления (до атмосферного) лакокрасочного материала при выходе его из сопла’. Лакокрасочный материал может быть нагрет до 40—100° С (безвоздушное распыление с нагревом лакокрасочного мате­риала) и наноситься под давлением 40—100 кгс/см2 или при температуре окружающего воздуха 18—25° С наноситься под давлением 100—250 кгс/см2 (безвоздушное распыление без на­грева лакокрасочного материала, применяемое в основномдля защитных покрытий).

Малый размер отверстий применяемых сопел требует тща­тельной подготовки и фильтрации лакокрасочного материала с оставлением лишь мелкодисперсных частиц (до 15 мкм) пиг­мента. Качество окраски зависит от правильности выбора тех­нологических режимов нанесения (состава покрытия, его вяз­кости, рабочего давления). Производительность установок в зависимости от размера сопла распылителя составляет 300—1200 г/мин.

Метод рекомендуется для окраски средних, крупных и особокрупных деталей и изделий I и II групп сложности. Он обес+ печивает покрытия не выше IV класса отделки.

По сравнению с пневматическим распылением этот метод? имеет следующие преимущества: уменьшаются на 20—35% по­тери на туманообразование, вследствие чего сокращается удельный расход лакокрасочных материалов; сокращается на 15—25% расход растворителей на доведение составов до рабо­чей вязкости, так как применяются более вязкие системы; сокращается время окраски и повышается производительность труда в 1,5—2 раза, благодаря возможности нанесения мень­шего числа слоев покрытия.

Установки выполняют в виде переносного или передвижного комплекта оборудования, состоящего из красконагнетательного насоса, краскораспылителя и шлангов, рассчитанных на высо­кое давление. Метод требует тонкого перетира пиг­ментов, входящих в состав лакокрасочных материалов, пред­назначенных для нанесения безвоздушным распылением. Иначе краскораспылители быстро засоряются, что нередко приводит к отказу от использования этого метода. Подверженность соп­ла краскораспылителя засорению связана с его относительно малыми размерами. Меньший размер эллиптического отвер­стия сопла составляет 0,2 мм.

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