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Безвоздушное распыление
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21 Янв |
Сущность метода состоит в том. что лакокрасочный материал подается к соплу распылителя под высоким давлением (40—250 кгс/см ) и распыляется без помощи сжатого воздуха. Создание мелкодисперсного факела достигается за счет резкого падения давления (до атмосферного) лакокрасочного материала при выходе его из сопла’. Лакокрасочный материал может быть нагрет до 40—100° С (безвоздушное распыление с нагревом лакокрасочного материала) и наноситься под давлением 40—100 кгс/см2 или при температуре окружающего воздуха 18—25° С наноситься под давлением 100—250 кгс/см2 (безвоздушное распыление без нагрева лакокрасочного материала, применяемое в основномдля защитных покрытий).
Малый размер отверстий применяемых сопел требует тщательной подготовки и фильтрации лакокрасочного материала с оставлением лишь мелкодисперсных частиц (до 15 мкм) пигмента. Качество окраски зависит от правильности выбора технологических режимов нанесения (состава покрытия, его вязкости, рабочего давления). Производительность установок в зависимости от размера сопла распылителя составляет 300—1200 г/мин.
Метод рекомендуется для окраски средних, крупных и особокрупных деталей и изделий I и II групп сложности. Он обес+ печивает покрытия не выше IV класса отделки.
По сравнению с пневматическим распылением этот метод? имеет следующие преимущества: уменьшаются на 20—35% потери на туманообразование, вследствие чего сокращается удельный расход лакокрасочных материалов; сокращается на 15—25% расход растворителей на доведение составов до рабочей вязкости, так как применяются более вязкие системы; сокращается время окраски и повышается производительность труда в 1,5—2 раза, благодаря возможности нанесения меньшего числа слоев покрытия.
Установки выполняют в виде переносного или передвижного комплекта оборудования, состоящего из красконагнетательного насоса, краскораспылителя и шлангов, рассчитанных на высокое давление. Метод требует тонкого перетира пигментов, входящих в состав лакокрасочных материалов, предназначенных для нанесения безвоздушным распылением. Иначе краскораспылители быстро засоряются, что нередко приводит к отказу от использования этого метода. Подверженность сопла краскораспылителя засорению связана с его относительно малыми размерами. Меньший размер эллиптического отверстия сопла составляет 0,2 мм.
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Февраль 21, 2012 в 23:25
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Февраль 22, 2012 в 00:39
While I actually like this publish, I think there was an spelling error near towards the finish with the third section.
Февраль 22, 2012 в 02:28
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Февраль 22, 2012 в 04:27
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Февраль 22, 2012 в 05:50
While I genuinely like this post, I think there was an punctuational error close to the end of the third section.
Февраль 22, 2012 в 13:41
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Февраль 22, 2012 в 13:46
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Февраль 22, 2012 в 13:57
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Февраль 22, 2012 в 14:52
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Февраль 22, 2012 в 19:28
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